LUSH Cosmetics Case Study

An internationally recognized cosmetics retailer, LUSH aims to develop the best natural products and bring them to market with a compelling social message. Mirroring this philosophy is the company's approach to managing its business processes. With customer satisfaction top of mind, LUSH saw an opportunity in streamlining their demand forecasting to better serve their customers and improve efficiencies. The company wanted to forecast product demand by leveraging historical purchasing patterns for any given store for any future date. They also knew that keeping the store shelves stocked at optimal levels would raise LUSH's sales, increase customer satisfaction and decrease costs. LUSH leveraged Prophix to drive significant economic gains in a remarkably short time.
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Background
Operating in North America since 1996, LUSH is a world-renowned cosmetics company with more than 700 stores in 43 countries. LUSH produces and sells handmade products, including face masks, soaps, hand and body lotions, and hair treatments.
Recognizing the Problem
Historically, LUSH's store managers would prepare purchase orders after analyzing the previous year's sales data. They reviewed the numbers bi-weekly throughout the year, and more frequently during the Christmas season. Unfortunately, the inability to accurately forecast demand carried the increased risk of lost sales, lower margins and poor customer service. The cumbersome process of filling out purchase order requests reduced the amount of time that store managers could spend on the shop floor. Despite their best efforts, last minute stock requests forced costly air shipments. Without the ability to properly forecast, stores would have to liquidate their overstock during the post-season sell-off, resulting in lower margins.
Prophix in Action
PROPHIX 10 enabled LUSH to reduce their costs of goods sold, increase their profit margins, and minimize the amount of leftover stock at each store.
Using Prophix for demand planning provided LUSH with a forward-looking view into their organization by allowing them to measure, analyze and validate corporate strategic plans against actual results. According to Mike Coulter, IT Director of LUSH North America, with Prophix up and running by the American 'Black Friday' shopping holiday, LUSH's "shift from ordering scared to ordering smart" would save the company $500,000 in not-lost inventory that Christmas season. Since implementing PROPHIX 10, the stores have realized an average revenue growth of 15% year-over-year and have reduced their days on hand inventory by more than 7 days. Although the effect is difficult to quantify, Mike Coulter believes that customer satisfaction has increased significantly, with Prophix directing "the right products to the right place at the right time." The accuracy and speed with which the Prophix solution produces information has provided more than just a fiscal return for LUSH. With store purchase orders now generating automatically, employees and their managers have time to focus on customer service.
Benefits
Additionally, with less frequent orders and fewer shipments from distribution centres by land and air, the company has not only been able to reduce its costs and improve its employees' productivity, but also enjoy a reduction in its carbon footprint. With a 90% end-user adoption rate country-wide and generating a return for LUSH within 7 weeks of going live, even a store without an experienced manager was able to apply the forecast that the Prophix solution suggested and accept the purchase orders generated by the system. This particular store was 100% stocked and profitable during the Christmas season.
Bottom Line
Built 100% on the Microsoft SQL Server 2008 R2 stack, PROPHIX 10 adds further advantages via the solution's compatibility with existing technologies, including MS Office, MS SharePoint and MS Dynamics. For LUSH, this means leveraging their existing software investments to increase user adoption rates, reduce training requirements, and offer peace of mind when the time to upgrade arrives. Prophix's seamless integration with MS Dynamics also compliments LUSH's IT infrastructure in order to deliver a solution with a low total cost of ownership, high return on investment, and rapid time-to-value. As Mike Coulter explains, "PROPHIX10 is an incredibly helpful system, one that we plan to use for some time."